A Look at GSort’s
Water-Free Technology

The Challenges of Wet Processing

Traditional methods of barite processing require large amounts of water and energy, which can be particularly problematic in arid regions where water is scarce. In addition to the high water consumption, wet processing generates wastewater that needs to be treated and disposed of. These processes not only lead to high costs but also significant environmental impacts.

The GSort M technology addresses these challenges by offering an efficient, dry alternative. By utilizing differences in particle density, this system achieves effective separation without the need for water. This reduces both resource consumption and the amount of material that must be disposed of. Particles ranging from 3 to 25 mm in size can be efficiently concentrated using this dry process, which is a major advantage over previous methods.

How the GSort M Separation Table Works

At the core of GSort technology is a combination of an adjustable airflow and vibrations, which allows particles to be separated based on their density. The vibrations ensure that the material flows evenly, while the airflow separates lighter particles from heavier ones.

By adjusting the airflow, the system can either increase the purity of the heavy fraction or maximize the overall output. An increased airflow results in more light particles being removed, enhancing the purity of the heavy fraction. Conversely, a reduced airflow increases the amount of heavy particles in the product, though this may slightly reduce purity.

This flexible technology is particularly valuable for the barite industry, which processes raw materials of varying sizes and densities, and is especially relevant for applications in the oil industry.

A Tailored Solution for Every Need

MOGENSEN not only provides the technology but also offers comprehensive solutions for entire processing plants.

 The company designs and installs complete processing systems that are tailored to specific site conditions and material requirements. A recently completed project highlights the benefits of the GSort technology. In this case, a dry processing plant was installed to replace traditional wet processing techniques such as hydroclassifiers and flotation machines.

This plant processes up to 25 tons of barite per hour and achieved a return on investment in less than 90 days. The new technology delivered excellent results, especially for barite fractions between 12 and 25 mm, in terms of both efficiency and environmental friendliness.

The Future of Barite Processing: Dry Methods as the Standard

Developments in barite processing and the broader mining industry indicate that dry methods will become increasingly important in the future. In regions facing water scarcity, technologies like the GSort M separation table offer significant advantages. The trend is clearly moving toward more resource-efficient and environmentally friendly methods.

With a growing focus on reducing water consumption and minimizing environmental impacts, dry separation technologies will continue to shape how minerals are processed worldwide. MOGENSEN and its GSort technology are playing a key role in this transformation, proving that economic success and ecological responsibility can indeed go hand in hand.

Conclusion: A Step Toward the Future of Mineral Processing

MOGENSEN’s GSort M technology sets new standards in barite processing. It combines efficiency, sustainability, and flexibility in a system that not only reduces costs but also minimizes environmental impact. This water-free separation technology is a forward-looking solution that meets the challenges of modern mineral processing and paves the way for a more responsible and resource-conscious future.